Flat Wire Stator Inter-Phase and Ground Insulation Enhancement Varnish Trickling Machine

1. Descriptions:

1. Equipped with high-precision insulation technology, ensuring uniformity and consistency of the insulating layer by accurately controlling the varnish volume and application speed, enhancing motor quality.
2. Utilizing vacuum varnish dipping technology, improving the fluidity and fill rate of the varnish, reducing bubble formation, and ensuring the quality of the insulating layer.
3. The machine features a multi-angle rotation system for comprehensive winding coverage during the varnishing process, avoiding dead angles and ensuring even penetration of the insulating layer.
4. Automated control system optimizes varnish parameters, adapting to various production requirements and ensuring the stability and reliability of the insulation process.
5. Automated varnishing process improves production efficiency, reduces human errors, ensures product quality, and meets the high insulation performance requirements of 800V motors.

2. Specifications:

3. Advantages:

1. Utilizing vacuum drip varnish technology, we achieve a high fill rate that ensures thorough insulation for motor windings.

2. The varnish evenly permeates the windings, eliminating insulation flaws associated with uneven application or dead zones.

3. An advanced control system precisely manages stator heating, guaranteeing optimal temperatures for varnish application, facilitating superior resin penetration, gelation, and curing.
4. The varnish machine enhances the reliability of both inter-turn and ground insulation, mitigating risks of insulation failure during motor operation.
5. The resin's adherence to the iron core is bolstered, yielding a higher coating mass, essential for meeting the stringent insulation demands of high-voltage motors.​

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

6. R＆D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.

    Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector.

   Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.

     Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.