High-Durability Flat Wire Stator Automatic Wire Insertion Machine for Advanced Motor Coil Assembly​

1. Descriptions:

The Automatic Wire Insertion Machines are designed to enhance productivity and product quality by integrating multiple functions. The design is focused on accuracy, ensuring that the copper wire is wound onto the stator with precision, which is critical to producing high-quality motors. The Automatic Wire Insertion Machine is highly automated and intelligent, equipped with advanced sensors and control systems that monitor the winding insertion status in real time and automatically adjust the insertion process to ensure the stability and reliability of the insertion quality.

The high-precision transmission and positioning system guarantees precise positioning of the winding insertion, enhanced insertion precision, and guaranteed stability of motor performance. Furthermore, the Automatic Wire Insertion Machine is designed for versatility and compatibility, allowing for adaptability to different specifications and models of flat wire stator winding insertion.

2. Specifications:

3. Advantages:

1. The Automatic Wire Insertion Machine features adaptable control algorithms for recognizing different flat wire sizes and automatically tuning the loading and winding parameters to fit various motor stator needs.
2. The Automatic Wire Insertion Machine uses high-speed servo motors and precise transmissions for quick, accurate wire insertion, cutting production times and boosting motor manufacturing efficiency.
3. The Automatic Wire Insertion Machine employs a state-of-the-art visual inspection system and sensors to monitor wire quality in real-time, automatically discarding defective products to maintain high-quality standards.
4. Designed for flexibility, the Automatic Wire Insertion Machine adjusts quickly to different stator shapes, sizes, and winding configurations, including complex cross-wire structures.
5. The Automatic Wire Insertion Machine also includes an intelligent diagnostic system that predicts and identifies potential malfunctions, reducing downtime and ensuring reliable, continuous production.

​

4. Production Line Profile:

The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.

5. OEM/ODM Profile:

Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.

6. R＆D Profile:

Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.

    Suzhou Champyound Intelligent Technology Co., Ltd. is a manufacturer in the flat wire motor industry, we are committed to delivering efficient and precise motor solutions tailored to our clients' needs. Our business is structured around two core divisions: one that supplies a range of fully automated flat wire motor production machinery and assembly lines across various industries; and another that offers comprehensive technological development, support, and turnkey solutions to manufacturers in the flat wire motor sector.

   Located in Suzhou, a vibrant industrial and commercial center in the Yangtze River Delta, Champyound specializes in the R&D, manufacturing and sales of flat wire motor machines. Our machines manufactured in Suzhou are mainly designed for the production of flat wire motors, which are widely used in applications such as home appliance motors, industrial motors, compressor motors, AC motors, servo motors and generators, etc.

     Leveraging our seasoned engineers, skilled professionals, state-of-the-art machines, stringent manufacturing process controls, and an extensive service network, we are committed to delivering the most optimized solutions for flat wire motor manufacturing to our clients. Up to now, in addition to having a large market share in China, our machines used to be in Mexico, Spain, etc. Our machines enjoy a good reputation among our customers for their durable and reliable performance, reasonable price and good after-sales service.